Chevrolet Corvette Sting Ray (1963)

Specifications
Model
Sting Ray 327
Sting Ray 427
Year of production started
1963
1966
Layout
Front engined, Rwd
Front-engined, Rwd
Chassis
Ladder chassis, glass-fiber body
Ladder chassis, glass-fiber body
Gearbox
4M
4M
Engine
V8, ohv, 2v/cyl.
V8, ohv, 2v/cyl.
Capacity
5359 c.c.
6997 c.c.
Power
340 hp
425 hp
Torque
344 lbft
460 lbft
Weight
1383 kg
1483 kg
Top speed
N/A
150 mph (estimate)
0-60 mph
5.8 sec*
4.8 sec (estimate)
 
* Tested by Motor Trend
 

Pontiac Firebird Trans Am (1969)

Specifications
Model
Firebird Trans Am 455 H.O. (2nd Gen)
Year of production
1969-73
Layout
Front engined, Rwd
Chassis
Monocoque
Gearbox
4M
Engine
V8, ohv, 2v/cyl.
Capacity
7451 c.c.
Power
335 hp
Torque
480 lbft
Weight
1837 kg
Top speed
132 mph (estimate)
0-60 mph
5.4 sec*
 
* Tested by Motor Trend
 

Honda S800 (1966)

The earliest Japanese sports car which arouse Western's interest. Flyweight body powered by a tiny but sophisticated engine - inline-4, 791 c.c., double overhead camshafts, 4 carburettors. An amazing 70 hp was available at 8,000 rpm. Therefore performance was comparable to larger sports cars.
Specifications
Model
Honda S800
Year of production
1966-67
Layout
Front engined, Rwd
Engine
Inline-4, dohc, 2v/cyl.
Capacity
791 c.c.
Power
70 hp
Torque
48 lbft
Weight
720 kg
Top speed
94 mph*
0-60 mph
13.4 sec*
 
* Tested by Autocar
 

Jensen FF (1967)

Specifications

Model
Jensen FF
Production period
1967-71
No. produced
320
Layout
Front-engined, 4wd.
Gearbox
3A
Engine
V8, ohv, 2v/cyl.
Capacity
6276 c.c.
Power
325 hp (SAE gross)
Torque
425 lbft
Weight
1830 kg
Top speed
approx. 130 mph
0-60 mph
8.1 sec*
 
* Tested by Motor
 

Mazda RX-7

Second Generation

Third Generation

Specifications

Model
Mk1
Mk2
Turbo II (Mk2)
Year of launch
1978
1985
1989
Layout
Front-engined, Rwd.
Front-engined, Rwd.
Front-engined, Rwd.
Gearbox
4M / 5M
5M
5M
Engine
Wankel twin-rotor
Wankel twin-rotor
Wankel twin-rotor, turbo.
Capacity
573 c.c. x 2
654c.c. x 2
654 c.c. x 2
Power
100 hp
148 hp
200 hp
Torque
105 lbft
135 lbft
195 lbft
Weight
1024 kg
1246 kg
1330 kg
Top speed
120 mph*
128 mph*
148 mph*
0-60 mph
8.9 sec*
8.4 sec*
6.7 sec*
 
Model
Mk3
Mk3 Type RS
Year of launch
1992
1999
Layout
Front-engined, Rwd.
Front-engined, Rwd.
Gearbox
5M
5M
Engine
Wankel twin-rotor, twin-turbo
Wankel twin-rotor, twin-turbo
Capacity
654 c.c. x 2
654c.c. x 2
Power
255 hp (241hp for Europe)
280 hp
Torque
217 lbft
232 lbft
Weight
1310 kg
1280 kg
Top speed
156 mph*
155 mph (limited)
0-60 mph
6.0 sec*
5.1 sec (claimed)
 
* Tested by Autocar
 
 

The rise and fall of rotary engine

Felix Wankel originated the idea of rotary engine as early as the 20's but development started as late as 1954 when he persuaded NSU, a motorcycle maker then, to fund the project. 

In theory, the rotary engine has a lot of fascinating advantages. Firstly, the rotors spin in one direction, unlike piston which changes direction reciprocately, thus being smoother and waste less energy. Secondly, it uses less components - a twin-rotor Wankel engine equals to conventional 6-cylinder, then no valve-gear mechanism, no crankshaft and connecting rods, it could be smaller, lighter and simpler than piston engines. Thirdly, lack of valve-gear mechanism and crankshaft leads to less vibration as well as less noise.  

NSU's rotary engine 

Dr. Wankel experimented his first rotary engine in NSU, which eliminated the imperfect eccentric movement of rotor by a revolving housing which was held by another housing. It was perfectly smooth, but too complicated to implement in economical way. Therefore at last a more compromised design, with eccentric rotor and a single fixed housing (that is the one Mazda still uses today) was adopted. 

The first production rotary car was the 1963 NSU Spyder, a small car like Fiat 850 Spyder. It had single rotor with capacity of 498 c.c.. That was just a low volume experimental project. 

The real ambitious application of rotary engine came in 1967 when NSU launched the famous Ro80 mid-size sedan, which won European Car Of The Year that year. Two rotors output 115 hp smoothly, but quickly was found to be indurable. Tip sealing worn out quickly, increasing fuel consumption, decreasing power and even leak oil. This cost NSU a lot for servicing, and established bad reputation for Wankel engines. To a certain extent, NSU’s bankruptcy and absorption by the Volkswagen group was due to the Wankel engine. It never produced rotary engine since then.  

However, Wankel engine attracted international attention. To raise the development budget, NSU sold the license for United States to an aircraft engine maker called Curtiss-Wright, which then sub-licensed to General Motors, Ford and other car makers.  

GM's effort 

General Motors was the most eager player besides NSU and Mazda. It obtained worldwide license from NSU in 1970, then displayed two prototypes in 1973, Chevrolet Corvette 2-Rotor and Corvette 4-Rotor, both were mid-engined. Having invested a lot of money on rotary project, GM planned for 80% of its 1980 production to be rotary cars. 

The real production car, Chevrolet Monza, was to be launched in 1974, but the plan was hit by the newly announced smog regulations for 1977, which was so strict that GM feared the rotary engine might not pass. Eventually, Monza appeared with conventional engines. The prospect of rotary programme became uncertain, and virtually dead when its supporter, Ed Cole, president of GM, retired in September 1974.  

Citroen, Mercedes and Nissan 

Citroen collaborated with NSU and created 2 rotary cars, Ami 6 and GS Bimotor. Both were put with NSU's engine. However, they were short-lived and limited in number. 

Mercedes was another giant European car maker to experiment Wankel engine. Mid-engined exotic concept car C111 stunned the world in 1969 Frankfurt motor show. 3 rotors and 4 rotors version output 320 hp and 405 hp respectively. But it did not come true. 

Nissan took a Wankel license in 1970 and created a prototype in 1972. It planned to produce a small sports car at the rate of 120,000 cars per year, but eventually cancelled after the 1973 oil crisis. 

Mazda - the only survivor 

Mazda, called Toyo Kogyo then, obtained the license from NSU in 1960. Originally it wanted to put NSU's engine directly to its vehicle, but after experienced delivery delay and disappointing vibration and fuel consumption, it designed its own Wankel starting from drawing board. 

Why was Mazda so eager to develop this technology ? Because in the 60s, the Japanese government wanted to merge different car makers in order to enhance international competitiveness. To retain independence, Mazda believed developing a unique technology would help. Therefore the decision to develop Wankel engine was not because of profit. 

Its first rotary car, Cosmo, went into low volume production in 1967. That was a 2-seat GT like the original Ford Thunderbird. Twin-rotor each displaced 491 c.c., capable of pumping out 110 hp, later upgraded to 128 hp. It was a true 200 km/h GT. 5 years of production totalled 1,519 units. 

Having experimented, Mazda became confident to put Wankel engine into mass production. In 1968, it launched a 4-seat coupe called R100, which was based on the mass-produced Familia sedan. Powered by 10A twin-rotor engine and output 100 hp. It was shipped to USA in 1970 and became a hit. Mazda created a rotary boom there with more rotary cars came - R130, RX-2 and RX-3, all were based on the R100. In 1971, Mazda produced the 200,000th rotary cars.  

The prospect was bright, and the company planned to produce 100% rotary cars in 1975. But the oil crisis changed that in one night. Since rotary cars were well known for thirsty, sales in the US was down by half in 1974 and did not recover to the 1973 level until RX-7 was launched. Wankel engine for econo cars became out of the plan, thus limited to only RX-7 in the following 20 years. The only exception was the 1992 Cosmo, which was a modernised version of the original Cosmo, with 280 hp twin-turbo 3-rotor Wankel. But sales was bounded in Japan.

Present and the future 

For 30 years, countless of car makers tried to develop Wankel engine but they eventually gave up. The only survivor, Mazda, made the most progress but still fail to catch up with the improvement of piston engines. The biggest weaknesses of Wankel engines are always heavy fuel consumption and poorer emission, the latter eventually killed RX-7 in 2002.

Just when everybody saw Wankel engine falling, Mazda worked quietly on a new generation Wankel engine called RENESIS (means Rotary Engine Genesis), which eventually applied to the RX-8 coupe. RENESIS differs from all the previous Wankel engines in exhaust ports configuration - the old ones used side intake ports and peripheral exhaust ports, but the new engine has side ports for both intake and exhaust. It’s not a new concept because Dr. Wankel and Mazda itself experimented it in the early years but was stuck by some technical difficulties. Benefited by the advances of sealing and other detailed designs, Mazda is now able to make use of the advantage of side port engine. The biggest advantage is the capability to make the intake port opens earlier and the exhaust port opens later, hence eliminating the overlapping between intake and exhaust period. As a result, the expansion stroke has been lengthened and enhance thermal efficiency. Side exhaust ports also enable exhaust area to be enlarged by almost 100%, improving breathing efficiency. Moreover, unburnt fuel / gas mixture is less likely to get into the side exhaust ports, thus will be passed to the next combustion cycle. This improves emission.

Whether the new generation Wankel engine can match piston engines is yet to be seen. If Mazda can prove that it is compatible with turbocharging and Euro 5 emission standard simultaneously, its future will be quite promising.

 

Copyright© 1997-2003 by Mark Wan
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